StarCon1 (and 2 I think) had a utility for customizing the keys and included a key jamming option where you'd experiment with finding keys that wouldn't conflict.
To my knowledge an optimal configuration has never been found. Part of the complication is that every keyboard is different, but even then we eventually had to just live with the fact that once in a while you were going to lose because your controls jammed.
The other option is that DOSBox routes your joystick in.
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